Sausage, Green Bean, and Potato Casserole

It was one of those chilly weeknights when my pantry was half full, the kids were cranky, and I needed to make something warm, filling, and quick. That’s when I stumbled upon a combination that changed my weeknight dinners forever: sausage, green beans, and potatoes baked together into one simple, delicious casserole. What started as a toss-it-all-in-the-dish experiment turned into a family staple—one of those rare meals that makes everyone at the table happy with minimal cleanup.

If you’re looking for an easy sheet pan dinner that’s hearty, packed with flavor, and doesn’t require fancy ingredients or skills, this lemon-herb sausage, green bean, and potato casserole is the one to try. It’s loaded with protein and veggies, customizable with what you have on hand, and satisfying without being overly rich. Best of all, it’s the kind of quick and healthy meal that even beginner cooks can master confidently.

Sausage, Green Bean, and Potato Casserole

Why This Recipe is Special

This casserole stands out because it balances three things beautifully: flavor, simplicity, and nourishment. Sausage brings that deep savory umami, green beans add color and crunch, and baby potatoes soak up all the buttery, herby goodness while making the dish feel extra comforting. It’s also a one-pan solution for anyone who wants to eat well without spending hours in the kitchen.

The versatility of this dish makes it even more appealing—use fresh, frozen, or canned green beans; swap in red potatoes if you can’t find baby creamers; or use smoked turkey sausage if you’re watching your fat intake. Whether you’re making this for a weekday dinner, holiday table, or meal prep session, it’s a recipe that always fits.

Ingredients and Preparation

Sausage (Kielbasa or Smoked Sausage): Adds a smoky, savory richness to the dish. Kielbasa is especially good because it browns beautifully and has a hearty chew. You can substitute chicken sausage, turkey sausage, or plant-based sausage if preferred.

Baby Creamer Potatoes: These small potatoes are buttery and tender when roasted. They hold their shape well and soak up flavor. Red potatoes or Yukon golds are excellent alternatives.

Green Beans: Fresh green beans add snap and vibrant color. Canned or frozen green beans work too—just drain them well and adjust cooking time slightly.

Onion and Garlic: These aromatics build the base of flavor. Sautéing them in butter gives the whole dish depth and warmth.

Butter and Vegetable Oil: Butter adds richness, while oil helps coat and roast the vegetables evenly. Olive oil is a good substitute for a more Mediterranean flavor.

Seasonings (Slap Ya Mama seasoning, garlic powder, black pepper, red pepper flakes): These give the dish a kick. Slap Ya Mama is a Cajun seasoning with salt, pepper, garlic, and chili—if you don’t have it, use any seasoned salt or a blend of paprika, garlic powder, and cayenne.

Step-by-Step Instructions

Step 1 Preheat your oven to 400°F and grease a 9×13-inch baking dish with non-stick spray or a light layer of oil.

Step 2 Wash the baby potatoes and cut them in half. Place them in a large zip-top bag or bowl and drizzle with vegetable oil. Add garlic powder, Slap Ya Mama seasoning (or alternative), black pepper, and red pepper flakes. Shake or stir to coat the potatoes evenly.

Step 3 In a skillet over medium-high heat, add sliced sausage and a splash of water. Cook until the sausage is browned and the water has mostly evaporated. This enhances the flavor and texture.

Step 4 Remove the sausage from the pan and let it cool slightly before adding it to the potato mixture.

Step 5 In the same skillet, melt the butter and sauté chopped onions and minced garlic until translucent and aromatic. Let them cool briefly, then mix into the bag or bowl with the potatoes and sausage.

Step 6 Finally, add the green beans to the mix and give everything one last toss to coat the beans in the seasoned oils.

Step 7 Pour the mixture into your prepared baking dish. Cover with foil and bake for about 40 minutes, or until the potatoes are fork-tender and everything is golden and bubbling.

Step 8 Carefully remove the foil and serve hot. The edges may be slightly crisped, which adds to the texture and flavor.

Beginner Tips and Notes

  • Potatoes Taking Too Long? Cut them smaller to speed up baking.
  • Veggies Overcooked? If using canned green beans, add them halfway through cooking instead of at the beginning.
  • Too Spicy? Skip the red pepper flakes or reduce the amount of Cajun seasoning.
  • Browning Too Fast? If the sausage or potatoes start to get too dark, tent loosely with foil halfway through cooking.

Kitchen Hacks:

  • Use a gallon-sized zip-top bag to mix everything easily without dirtying a bowl.
  • Line your baking dish with parchment for faster cleanup.
  • Don’t have a skillet? Microwave the sausage until hot, then sauté briefly to brown.

Serving Suggestions

This casserole is hearty enough to stand on its own but pairs beautifully with:

  • A crisp side salad with lemon vinaigrette to cut the richness.
  • A dollop of sour cream or mustard for extra zing.
  • Crusty bread or garlic toast to soak up juices.

Storing Leftovers:
Store in an airtight container in the fridge for up to 4 days. Reheat in the oven or microwave. This also freezes well—just thaw overnight before reheating.

Conclusion

If you’re looking for an easy sheet pan dinner that feels like comfort food but comes together without a fuss, this sausage, green bean, and potato casserole is your go-to. It’s a fantastic example of a lemon herb chicken-style recipe but with sausage as the star—quick, satisfying, and flexible. Whether you’re new to cooking or just short on time, this meal delivers flavor, nutrition, and peace of mind all in one dish. Try it tonight and let me know how it went—I’d love to hear what variations you came up with in the comments below!

FAQ About Sausage Green Bean Potato Casserole

1. Can I make this sausage green bean potato casserole in a slow cooker?

Yes! Brown the sausage and sauté the onions and garlic first, then layer all ingredients in the slow cooker. Cook on high for 4 hours or low for 6–7 hours, adding green beans during the last hour for best texture.

2. What type of sausage works best in this recipe?

Smoked kielbasa is ideal because of its bold flavor and firm texture, but turkey or chicken sausage, or even a plant-based option, can also be used without compromising taste.

3. Can I use frozen or canned green beans instead of fresh?

Absolutely. Both frozen and canned green beans work well. If using canned, be sure to drain them thoroughly, and consider adding them halfway through baking to avoid overcooking.

4. How can I store and reheat leftovers?

Store leftovers in an airtight container in the refrigerator for up to 4 days. Reheat in the oven at 350°F until warmed through or microwave in 1-minute intervals, stirring occasionally.

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Sausage, Green Bean, and Potato Casserole

Sausage, Green Bean, and Potato Casserole


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  • Author: Ashely
  • Total Time: 1 hour 10 minutes
  • Yield: 8 servings 1x
  • Diet: Halal

Description

A hearty and flavorful one-pan casserole made with sausage, green beans, and baby potatoes—perfect for busy weeknights or as a comforting side dish.


Ingredients

Scale
  • lbs sausage kielbasa or smoked sausage, sliced ¼ inch thick
  • 2 lbs baby creamer potatoes, washed and halved
  • 2 (15 oz) cans green beans, drained
  • ⅛ cup vegetable oil
  • ¼ cup butter
  • 1 cup onions, chopped
  • 3 cloves garlic, minced
  • 1 tsp Slap Ya Mama seasoning (or any Cajun seasoning)
  • 1 tsp garlic powder
  • 1 tsp black pepper
  • ½ tsp red pepper flakes
  • ¼ cup water

Instructions

  1. Preheat oven to 400°F and spray a 9×13 baking dish with non-stick spray.
  2. Place halved baby potatoes in a large zip-top bag or bowl, then add vegetable oil, Slap Ya Mama seasoning, garlic powder, black pepper, and red pepper flakes. Shake or stir to coat.
  3. In a skillet over medium-high heat, cook the sliced sausage with ¼ cup of water until browned and water has mostly evaporated. Let cool and add to the potato mixture.
  4. In the same skillet, melt butter and sauté chopped onions and garlic until translucent. Let cool slightly and add to the mixture.
  5. Add drained green beans to the mix and toss everything until evenly coated.
  6. Transfer the mixture into the prepared baking dish. Cover with foil and bake for 40 minutes, or until potatoes are fork-tender.
  7. Remove from oven carefully and serve hot.

Notes

  • Substitute red or Yukon gold potatoes if baby creamers are unavailable.
  • Use frozen or canned green beans if fresh ones are not available—just adjust the cooking time.
  • For a spicier version, increase the amount of red pepper flakes or Cajun seasoning.
  • This dish can also be made in a slow cooker—add green beans in the last hour for best texture.
  • Prep Time: 30 minutes
  • Cook Time: 40 minutes
  • Category: Dinner, Side Dish
  • Method: Baking
  • Cuisine: American

Nutrition

  • Serving Size: 1 serving
  • Calories: 437 kcal
  • Sugar: 2 g
  • Sodium: 783 mg
  • Fat: 32 g
  • Saturated Fat: 12 g
  • Unsaturated Fat: 18 g
  • Trans Fat: 1 g
  • Carbohydrates: 24 g
  • Fiber: 3 g
  • Protein: 13 g
  • Cholesterol: 76 mg

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